NR Series Reflow는 47년된 미국의 SMT 전문 판매 업체인 " Manncorp "에서 개발하여
중국 심천 공장 생산하므로 품질. 성능. 경제적인 가격으로 보다 만족을 드리는 Reflow
장비 입니다.
1. 친환경( Eco Friendly)적인 장비로 Flux 필터 시스템이 기본으로 장착되어 장비 설치 후
별도 배기의 필터 공조를 하지 않아도 됩니다.
2. "Flux 필터 시스템" 기본으로 구성되어 보다 Soldering 청결도 향상에 기여 및 세척
공정을 절감 시길 수 있습니다.
3. 모든 장비가 “ Full Hot Air Convection”으로 보다 SMD 부품에 손상을 주지 않으며,
고.품질의 Reflow Soldering 구현이 가능 합니다.
4. Mesh. Finger Conveyor 겸용 장비로 Doule Side PCB Reflow Soldering 가능 합니다.
5. NR Relow 장비 Size가 Compact 것이 특징입니다. 적은 공간에 설치 가능 하며 전력
소모 적습니다.
6. Cooling을 "Chiler water" 방식 사용하므로 Cooling Down 온도 변화를 다양하게 구현
가능 합니다.
7. 온도 프로화일러는 세계적으로 유명한 미국의 KIC 온도 Profiler 선택 사용 보다 향상된
고 정밀 Reflow온도 제어 실현이 가능 합니다.
남아전자산업는 미국회사인 Manncorp의 생산 중국공장에서 직접 장비 인도로 보다
보다 빠르고 , 경제적 가격으로 고객에게 장비 공급이 가능 합니다.
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장비유형
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NR Series Reflow 장비는 아래 와 같은 종류가 있습니다.
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NR 400
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4 zone LCD Touch screen / PC 제어 type 2종류,
Mesh 전용 Conveyor.
적용처 : Small Product. SMD 부품제조사. 학교 ,연구소
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5 zone Flux 필터 unit 기본,
Mesh and Chain Conveyor겸용.
적용처 : LED. PCB. FPCB. SMD 부품제조사. 학교 ,연구소
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NR 600
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6 zone Flux 필터 unit 기본,
Mesh and Chain Conveyor겸용, N2 선택가능.
적용처 : 상기 해당 업종 중 , N2가 필요로하는 공정
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NR 800
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8 zone Flux 필터 unit 기본,
Mesh and Chain Conveyor겸용, N2 선택가능.
적용처 : Mass Product 생산을 필요로 하는 업체
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NR 1000
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10 zone Flux 필터 unit 기본,
Mesh and Chain Conveyor겸용, N2 선택가능.
적용처 : 대량생산 및 고 정밀 온도 관리을 필요로하는 공정.
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8 & 10 Zone Reflow
NR-800 & 10100 combines high mass heat sources with efficient thermal heat transfer to allow for excellent reflow soldering results and throughput with a shorter-than-average heating tunnel. It also includes as standard a number of advanced features, including a wide combination pin-over-mesh belt conveyor, KIC Auto Focus profile prediction software, and real-time thermal profiling.
Features
- Affordably-priced, 8 / 10 zone "lead-free" model to suit the most challenging high-volume production requirements
- High-mass heat sources and efficient flow design allow full, forced convection reflow in a footprint 20%-30% shorter than comparable systems
- Independent upper and lower PID temperature controls for each heat zone and three thermocouple inputs allow accurate "lead-free" temperature profiling
- Combination 570 mm stainless steel mesh conveyor and adjustable pin-type conveyor for PCBs up to 450 mm wide
- Nitrogen atmosphere compatible models available with enhanced heating chamber flow design and PPM O2 analyzer
- Internal, water-chilled, recirculating heat exchanger option for rapid, controlled cooling of liquidous lead-free solders
- Easy-to-use Windows-based user interface and password-protected control software with advanced temperature profiling and thermal management functions
- KIC Auto Focus software included for predictive profiling
- Timed automatic startup and shutdown modes for power management and energy conservation
- Includes industrial PC, LCD flat-screen monitor, keyboard, and trackball
- UPS battery backup to ensure product protection in the event of power outage
- CE compliant.
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Conveyor 자동 폭 조절 및 유압식 Top Cover 자동 Open
Finger Oil 주입 프로그램 설정으로 자동 량/시간 설정 관리
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Compact, High-Performance, Mid- to High-Volume SMT Reflow Ovens
As higher temperatures and a tighter process window reduce the margin for error in lead-free reflow soldering, Manncorp's revolutionary NR Series reflow can provide many low-, medium- and even high-volume manufacturers a reliable solution to these challenges, especially when factory floorspace and budget are considerations.
Available in either 5, 6, 8, and 10 zone models, CR Series reflow ovens are typically 20%-30% shorter in length than systems with the same number of zones and of comparable throughput, with a lower price tag to match. The key is a proprietary design featuring a combination of high mass heat sources and efficient thermal heat transfer, resulting in uniform heating and exceptional process stability despite varying loads.
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기본 구성된 온도 프로화일러 탑제되어 있어 보다
Real time 온도 관리가능 합니다.
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Precise Temperature Profiling
The NR-800 / 10100 heating zone temperature controllers have an accuracy of ±1°C and, in conjunction with a high-speed blower adjacent to each heat source for maximum convection, ensure a ΔT of ±2°C across the PCB assembly. The system's diffuser design also provides low-velocity, low-turbulence air flow to prevent component shift or disturbance.
Optional thermocouples can be attached at different, critical locations on the PCB, and connect to three built-in inputs (standard) on the oven for communication with NR Series control software and accurate, real-time temperature profiling to match any solder paste manufacturer's specifications.
Included KIC Auto Focus profile prediction software takes the guesswork out of setting up new profiles: simply select your solder paste formula and process window, specify your product's physical characteristics, and Auto Focus returns optimal zone temperature and belt speed settings.
Conveyor Systems
NR-800 / 10100 are supplied as standard with a combination 570mm stainless-steel mesh belt and adjustable-rail, pin-type conveyor system that handles PCBs up to a maximum of 450 mm.
To eliminate the possibility of jammed or dropped PCB assemblies, all components are constructed of high-quality, high-strength, stainless steel and are built to maintain dimensional tolerances at the high temperatures of lead-free processing.
Advanced automatic chain lubrication and motorized width adjustment are standard features on the pin conveyor. An optional center board support system averts board warpage issues common to larger PCBs processed at higher lead-free temperatures.
Conveyor speed is programmable from 400 ~1800mm per minute to accommodate any production requirement.
N2 Atmosphere Compatible LF Reduced Oxidation
While the debate over air or inert reflow atmospheres continues, Manncorp, as an option, offers the NR-800 / 10100 in a nitrogen compatible configuration for manufacturers who want the flexibility for soldering in both environments.
Most experts agree that the reduction of oxygen through the introduction of an inert gas usually N2 will allow a wider process window and provide better solder joints through reduced oxidation. The enhanced flow design of the heating chamber in the NR-800 / 10100 nitrogen-configured system lends itself to efficient heat transfer and ensures low nitrogen consumption while maintaining O2 levels between 300-1000 ppm.
Cooling Rates Required By Some LF Solders
Because the higher liquidous temperatures required by lead-free solders approach the limits of many SMT components and PCB assemblies, more aggressive cooling is often required to reduce peak temperature exposure times. Some recent studies also indicate that cooling rates have a significant effect on solder joint grain structure.
For these reasons, an internal water-chilled recirculating cooling system option is available for the NR-800 / 10100 model and allows users to alter cooling rates to meet solder paste manufacturers recommendations to a much greater degree than is possible with the exclusive use of the standard air cooling system.
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Advanced Functionality and Process Management Capability
Operation and control of all NR Series reflow systems is accomplished through an attractive, uncluttered user interface that features a full-screen, virtual view of the system with display of pre-set and actual zone temperatures, system status and conveyor speed.
The Windows-based oven management software includes advanced functions for temperature profiling, timed automatic startup and shutdown, audible and visual alarms, and password protection.
A PC-controller with 15" flat screen monitor, keyboard and trackball allows unlimited storage and networking capability.
All systems employ UPS battery backup to ensure removal of all product from the oven in the event of a power outage.
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유해성 Flux 배출을 절감 시킬 수 있다
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| 자동 후드 리프트 시스템 쉬운 유지보수 작업
Camber의 온도의 방열처리을 특수 설계된 소재사용으로
온도 손실을 극 소화 설계된 장비 입니다
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PC로 PLC제어 방식 방식으로 장비 유지소수가 간편하며, SSR제어로
보다 내구성이 좋은 반 영구적 제어 방식입니다.
UPS전원 공급기 기본으로 정전, 불의 전압공급이 안될 때,
Conveyor 구동, PC가 10분 이상 작동 됩니다.
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1. 규격
| NR-10000 Reflow Oven - General Specifications | |
|---|---|
| Lead Free Compatible | Yes |
Nitrogen Atmosphere Compatible
| Optional |
| Double-Sided Board Processing | Yes |
| CE Compliance | Yes |
| Mesh Belt Width |
Max.570mm
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| Process Clearance Above Mesh Belt |
65mm
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Pin Conveyor Width
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50-450mm
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| Conveyor Speed |
400-1800mm/min
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| Conveyor Height | 35.4 ±0.8" (900mm ±20mm) |
| Component Max. Height | 30mm upper, 25mm lower |
| Forced Hot Air Convection | Yes |
| Number of Independently Controlled Heating Zones |
20 total 10 upper, 10 lower (10zone)
16 total 8 upper, 8 lower (8 zone)
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| Total Heated Length |
10 Zone : 3400 mm
8 zone : 2700mm
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| Number of Oven Convection Motors |
10 zone : 20 Power: 120W x 12
8 zone : 16 Power : 120W x 16
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| Delta T | ±2° C |
| PID (Proportional-Integral-Differential) | Yes |
| Temperature Range | Ambient -350° C |
| Ramping Time (from cold start) | < 15 min |
| Profiling / Thermocouple Channels | 3 |
| Cooling Tunnel Length |
Standard Cooling Method : Air
Number of cooling zone 1
(2 with water cooling)
Cooling tunnel Length :
620mm (10 zone ) 635mm (8 zone)
Exit Temperature 40'C
Internal Chilled Water Cooling = option
Exhaust Vents : 3
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| Number of Cooling Fans | Three 45W or one 370W |
Control
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Windows Compatible PC.
PC : On screen Thermal Profiling and parameter Edit
Language : English
Printing capability / Data logging & Event Recording
Alarm : Audio Beep. Tower signal lamp .on screenDispaly.
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| Dimension (L x W x H) | 10 zone : 5,500 x 1,510 x 1x550mm , 2,150kg 8 zone : 4,800 X 1,510 X 1,550mm, 1,810kg |
| Power Supply | 3 x 380V+N(220V)+PE, 50/60Hz
1) operating power consumption 8 ` 14KW
2) Start up power : 25KW
3) Current : 83A
4) Total Max Power : 60KW
5) N2 Consumption 20~30m3 (option)
6) Oxygen Density : 300 ~ 1000 ppm
7) Exhaust vents : 400 CPM
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| Battery Backup | UPS Uninterruptible Power Supply for Conveyor & PC |
| Hood Opening Mechanism | Automatic Raise and Lower |
Option
1. N2 (질소) 가능 모델을 확인 하세요.
2. 4 Zone은 Mesh Conveyor 전용이며, 5 zone 이상 Finger . Mesh 겸용 Finger 제거 가능 합니다.
3. Cooling Zone에 급냉 Chiller 선택 시 Cooling Zone이 2개로 1차 2차 Cooling 됩니다.
2. 장비 Size
3. NR 800/10100 온도 Profile
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| 10 zone reflow Temp. Profile |
4. NR Series Reflow 특징
5. 장비 Conveyor 규격 및 N2가능 장비
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